Case study

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Machinery Manufacturing

A well-known Italian company in Shanghai

A well-known Italian company in Shanghai was established in December 2003, as a well-known Italian multinational enterprise, using the most advanced assembly and testing equipment imported from Europe, with the increasing business in China, its material procurement management is also faced with upgrading to meet the increasing production needs; the customer urgently seeks to reduce procurement costs and improve management efficiency of intelligent storage solutions.

-20%

Cost reduction
+40%

Increase in efficiency

Customer Troubles

Low delivery time: the fasteners required for production belong to the project system, due to the uncertainty of the project, the length of time will lead to untimely delivery, thus affecting production

2.High stocking capital: fasteners are used in large quantities, and a stocking is used for about 2~3 months, and the large stocking of fasteners also occupies a large amount of warehouse area, which affects the stocking of other materials

3. Stagnant inventory: due to project needs, production plan changes, resulting in more stagnant materials, stagnant material control, processing will also take up labor costs

4. High management cost: Fasteners are received after a series of processes such as mentioning the plan, purchase order, incoming quality inspection, shelf, outgoing distribution to the work station, and employee sign-off, which seriously affects the use of fasteners.

Solutions

Cleaning supplies category：

The combination management of spring machine + lattice machine is adopted to realize the different authority of different personnel to receive.

PPE category：

Adopting lattice machine management to realize inventory control of PPE collection, reduce material stagnation and make the site tidier.

OEM fastener class：

Adopt intelligent shelf management to realize employees to receive as they use, and improve the efficiency of receiving.

Customer Value

Improve the efficiency of material collection: through intelligent storage equipment deployed on site, effectively improve the timeliness of material collection, the materials required by employees are available at their fingertips, effectively improving the efficiency of material collection

2. Reduce procurement costs: By optimizing the management process, the material receiving authority is set to avoid layers of approval and reduce comprehensive procurement management costs.

3. Real-time inventory monitoring: Through intelligent storage devices, the inventory status of different locations can be checked in real time, and through the ZKH replenishment assistant, replenishment can be completed in a timely manner to avoid the risk of stock-out on site.

4. On-site lean management: high-frequency materials are managed by intelligent warehousing equipment, optimizing on-site material placement, and achieving lean management through process optimization and material collection control